Description
Product Overview
The HIA102025-2 represents industrial-grade filtration engineering specifically designed for commercial HVAC systems demanding reliable 20x24x1 pre-filtration with long-term reusability. This washable aluminum mesh filter delivers professional-grade performance in the most demanding commercial and light industrial environments where equipment protection and operational cost reduction are critical priorities. Built to UL 900 Class 1 standards with a continuous temperature rating of 275°F, this aluminum mesh filter provides facility managers and maintenance professionals with a permanent filtration solution that eliminates recurring replacement costs while maintaining optimal system airflow and equipment protection. The transition from disposable to permanent filtration marks a significant shift in facility management strategy, prioritizing sustainability and efficiency.
Constructed with a robust .030-inch thick aluminum alloy frame and 5-ply corrugated criss-cross aluminum screen wire media, the HIA102025-2 delivers 43% dust arrestance efficiency specifically calibrated for commercial pre-filtration applications. The 1-inch depth configuration provides exceptional dust-holding capacity of 65 grams per square foot—significantly outperforming standard 1-inch alternatives while maintaining low airflow resistance that protects blower motors and extends equipment service life. This washable mesh filter serves as the critical first line of defense in multi-stage filtration systems, capturing large particulates, dust, lint, and debris before they reach expensive downstream HEPA or high-efficiency pleated filters. Its structural integrity ensures it can withstand high face velocities of up to 500 FPM without deformation.
Unlike disposable alternatives that generate ongoing procurement and disposal costs, this reusable aluminum mesh filter delivers 5-10 years of continuous service with proper maintenance protocols. The all-aluminum construction—including mitered corners secured with aluminum pop rivets and 24-gauge face grids—ensures structural integrity through repeated cleaning cycles using standard commercial detergents, pressure washers, or industrial dishwashers. Three corner drain holes facilitate complete water removal after washing, preventing moisture retention and accelerating return-to-service time. Made in USA with premium materials and precision manufacturing, the HIA102025-2 represents the gold standard in permanent washable filtration for facilities prioritizing reliability, sustainability, and total cost of ownership reduction.
Commercial facilities, manufacturing plants, multi-family properties, and institutional buildings rely on these industrial-grade aluminum mesh filters to protect critical HVAC infrastructure while minimizing environmental impact through elimination of disposable filter waste. The 20x24x1 configuration features a specialized 19.5″ x 23.5″ actual dimension profile, providing versatility for retrofit installations and new construction projects. With low initial airflow resistance and the ability to maintain performance through repeated cleaning cycles, this washable mesh filter delivers measurable ROI through reduced maintenance labor, eliminated disposal fees, and extended HVAC equipment service life.
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Key Benefits of the HIA102025-2 Washable Aluminum Mesh Filter
- ✓ Repeated Washability & Reusability: Clean and reuse repeatedly with standard detergents, pressure washers, or industrial dishwashers—eliminate recurring filter replacement costs and reduce environmental waste.
- ✓ High Temperature Performance: UL 900 Class 1 certified for continuous operation at 275°F makes this ideal for commercial kitchens, manufacturing facilities, and high-temperature industrial applications where standard filters fail.
- ✓ Deep 1-Inch Filtration Depth: Superior dust-holding capacity of 65 grams per square foot with 43% dust arrestance efficiency provides extended cleaning intervals and better protection for downstream filtration stages.
- ✓ Made in USA Quality: Precision-manufactured with premium .030-inch thick aluminum alloy frame, 5-ply aluminum screen wire media, and corrosion-resistant construction ensuring consistent performance.
- ✓ Extended Service Life: 5-10 year operational lifespan with proper maintenance protocols delivers exceptional total cost of ownership compared to disposable filters requiring monthly replacement.
- ✓ Significant Cost Savings: Permanent reusable design eliminates ongoing procurement, inventory management, and disposal costs associated with disposable pre-filters while reducing maintenance labor and downtime.
- ✓ Low Airflow Resistance: 0.08″ initial pressure drop @ 350 FPM protects blower motors and maintains system energy efficiency throughout the filter’s service life.
- ✓ Industrial-Grade Construction: Features 24-gauge face grids and mitered corners with aluminum pop rivets for maximum structural integrity through decades of service.
Technical Specifications
The HIA102025-2 20x24x1 washable aluminum mesh filter represents precision-engineered filtration technology designed for demanding commercial and light industrial HVAC applications. This 1-inch depth aluminum pre-filter delivers exceptional performance specifications validated through rigorous UL 900 Class 1 testing, ensuring reliable operation in continuous 275°F environments where conventional filters fail. Every dimension, material gauge, and construction detail has been optimized to provide maximum dust-holding capacity while maintaining low airflow resistance critical for energy-efficient HVAC system operation.
Manufactured in the USA using premium .030″ thick aluminum alloy framing and 5-ply corrugated criss-cross aluminum screen wire media, this washable mesh filter meets the stringent requirements of commercial buildings, manufacturing facilities, and industrial air handling units. The 19.5″ x 23.5″ x 0.875″ actual dimensions ensure precise fit in standard 20x24x1 nominal filter housings, while the 43% dust arrestance efficiency protects downstream HEPA and high-efficiency pleated filters from premature loading. With 65 grams per square foot dust-holding capacity—significantly higher than standard disposables—this 1-inch depth configuration extends cleaning intervals and reduces maintenance labor costs.
🔧 Detailed Technical Specifications
| Specifications: | Details: |
|---|---|
| Model Number | HIA102025-2 (HI Series – Aluminum) |
| Nominal Size | 20″ x 24″ x 1″ |
| Actual Dimensions | 19.5″ x 23.5″ x 0.875″ (±1/8″) |
| Frame Material | .030″ thick aluminum alloy |
| Filter Media | Multi-layer aluminum screen wire mesh (5-ply, corrugated criss-cross configuration) |
| Face Grids | 24 gauge welded aluminum |
| Frame Construction | Precision-mitered corners, aluminum pop rivets |
| Drainage | 3 corner drain holes for complete water removal after washing |
| Maximum Operating Temperature | 275°F continuous (UL 900 Class 1 certified) |
| Dust Arrestance Efficiency | 43% average at rated airflow (350 FPM) |
| Dust Holding Capacity | 65 grams per square foot |
| Rated Airflow | 350 FPM (feet per minute) |
| Recommended Airflow Range | 300-500 FPM face velocity |
| Initial Pressure Drop | 0.08″ w.g. @ 350 FPM (clean filter) |
| Recommended Final Resistance | 0.50″ w.g. before cleaning |
| Weight | 3.2 lbs (dry) |
| Washability | Repeated cleaning cycles with commercial detergents or industrial dishwashers |
| Service Life | 5-10 years with proper maintenance protocols |
| Compliance & Certifications | UL 900 Class 1, ASTM E 2931 (washable filter standard) |
| Country of Origin | Made in USA |
Industrial Applications
The HIA102025-2 20x24x1 washable aluminum mesh filter delivers versatile performance across diverse commercial and industrial environments where high-temperature tolerance and repeated cleaning capability are essential. With its 275°F continuous temperature rating, this industrial-grade filter excels in demanding applications from commercial buildings and manufacturing facilities to data centers and educational institutions requiring reliable air filtration without recurring replacement costs. The multi-ply aluminum mesh is particularly adept at handling moist air and varying concentrations of atmospheric particulates found in coastal or industrial zones.
Commercial HVAC Systems
Facilities managers and property owners utilize the 20x24x1 HIA102025-2 in commercial air handler units where specific clearances require the 19.5″ x 23.5″ actual dimension profile. The robust aluminum construction resists variable humidity in rooftop units while providing consistent 43% dust arrestance to protect internal coils. Property management companies realize immediate ROI by eliminating the logistics of monthly filter changeouts across large portfolios, standardizing on a permanent solution that supports green building certification and zero-waste initiatives. In retail environments, the filters contribute to maintaining high indoor air quality for customers while protecting overhead cooling units from dust accumulation.
Manufacturing and Industrial Facilities
In industrial manufacturing, the HIA102025-2 serves as a durable pre-filter for process equipment fresh air intakes. The all-aluminum 5-ply media handles high-velocity airflow while capturing metal dust, shavings, and environmental debris that can damage sensitive machinery. The 275°F rating is critical for facilities with localized heat sources or high-temperature process requirements where standard synthetic filters would warp or melt. Maintenance teams use high-pressure hoses to clean accumulated particulate matter, quickly returning the machinery to peak operational efficiency. This is vital for maintaining production uptime and protecting expensive precision equipment from atmospheric degradation.
Institutional and Public Buildings
Schools, hospitals, and government buildings benefit from the reduced procurement cycles and simplified inventory management provided by the HIA102025-2. By investing in permanent washable filters, institutional facilities protect their HVAC infrastructure from premature wear while reducing the environmental impact of thousands of disposable filters annually. The Made in USA construction ensures compliance with domestic procurement standards and guarantees consistent material quality for high-traffic environments requiring reliable indoor air quality. During standard building maintenance shutdowns, these filters can be thoroughly cleaned and returned to service, eliminating the need for emergency filter stock orders.
Multi-Family Properties
Apartment complexes and property management companies operating commercial-grade HVAC systems realize significant operational savings by deploying HIA102025-2 washable aluminum pre-filters. These properties with central air handling systems benefit from the 5-10 year service life, eliminating recurring filter procurement costs across hundreds of units. Property managers reduce maintenance labor by standardizing on washable pre-filters that protect downstream high-efficiency filters from premature loading. The filters also contribute to a cleaner living environment by removing larger particulates from the central air supply before they circulate through individual units.
Construction Features
The HIA102025-2 is built to the highest standards of industrial filtration engineering. Every component is engineered for maximum longevity and performance, from the heavy-duty aluminum alloy frame to the multi-layer 5-ply screen wire media. Made in USA with stringent quality control ensures consistent dimensional accuracy and structural integrity that withstands decades of repeated cleaning cycles. This commitment to engineering excellence ensures that the filter maintains its seal against the housing frame, preventing bypass and ensuring all air is properly pre-filtered.
Heavy-Duty Aluminum Alloy Frame
The foundation of this filter is a precision-formed .030-inch thick aluminum alloy frame engineered for maximum structural rigidity. This construction provides superior resistance to warping and distortion even under continuous exposure to 275°F operating temperatures. The aluminum alloy delivers exceptional corrosion resistance while maintaining its properties through repeated cleaning cycles. Reinforced corners ensured by aluminum pop rivets maintain the critical 90-degree angles essential for proper air sealing in standard housings. The frame’s smooth finish prevents injury during handling and facilitates easier installation in tight filter racks.
5-Ply Corrugated Media Pack
The filtration media consists of three layers of corrugated aluminum screen wire arranged in a precision criss-cross weave pattern that achieves 43% dust arrestance efficiency. Each layer features expanded aluminum mesh construction with engineered strand spacing to capture particles across multiple stages. This multi-ply configuration creates a three-dimensional filtration matrix, providing high dust-holding capacity and low initial pressure drop compared to single-layer alternatives. The corrugated nature of the media increases the total surface area available for filtration within the 1-inch depth, maximizing particle capture without sacrificing airflow.
Precision Airflow & Drainage Design
Both faces of the filter incorporate 24-gauge aluminum protective grids that shield the 5-ply media during handling and operation. Strategic corner drain holes ensure complete water removal after maintenance, allowing the filter to return to service quickly. The open mesh architecture optimizes airflow patterns across the entire filter face, preventing localized high-velocity zones while ensuring consistent particle capture through the 1-inch depth. The drain holes are specifically positioned to utilize gravity during the drying stage, ensuring no pooling occurs within any part of the frame structure.
Maintenance & Cleaning Procedures
The HIA102025-2 requires minimal maintenance while delivering 5-10 years of service. Simple periodic washing restores the aluminum media to optimal performance. Cleaning intervals depend on your specific environmental loading, with visual inspection determining the ideal timing (generally every 30-90 days). Maintenance teams appreciate the predictability and simplicity of the cleaning process, which integrates easily into standard facility upkeep protocols.
Detailed Cleaning Methods
Flush the filter with warm water or a mild aluminum-safe detergent. For industrial applications, pressure washing (up to 1500 PSI) or commercial dishwashers are highly effective. Always rinse from the downstream side (the side opposite the airflow direction) to push particulates out of the filter media pack rather than deeper into the mesh matrix. The lightweight aluminum construction makes handling easy for maintenance staff, and the built-in drainage holes facilitate rapid drying. Ensure the filter is completely dry before re-installing to prevent moisture from entering the HVAC system ducts.
Complementary Products
The HIA102025-2 20x24x1 washable aluminum mesh filter with 5-ply construction and 275°F temperature rating excels as a pre-filtration stage, but complete HVAC protection requires a comprehensive multi-stage filtration approach. By combining this industrial-grade washable pre-filter with specialized secondary filtration products, facility managers achieve optimal indoor air quality while maximizing equipment protection and energy efficiency.
The 43% dust arrestance efficiency of this 1-inch depth aluminum pre-filter makes it the ideal foundation for advanced filtration systems in commercial, industrial, and institutional facilities requiring superior air quality control.
Foam Secondary Filters (MERV 4)
Install these washable foam filters downstream from your HIA102025-2 1-inch pre-filter for enhanced fine particle capture:
• 24x24x1 Reusable MERV 4 Foam Air Filter (HFA102424) – Two-stage foam and aluminum construction provides washable secondary filtration with excellent dust-holding capacity.
• 24x24x2 Reusable MERV 4 Foam Air Filter (HFA202424) – 2-inch depth provides high airflow capacity with excellent particle capture and extended cleaning intervals.
• 20x20x1 Reusable MERV 4 Foam Air Filter (HFA102020) – Standard commercial size for multiple filter bank configurations.
Electrostatic Secondary Filters (MERV 6)
For enhanced particle capture with washable electrostatic media:
• 24x24x1 Reusable MERV 6 Electrostatic Air Filter (ECA102424) – Permanent electrostatic media captures fine particles that pass through the aluminum pre-filter stage.
• 20x24x1 Reusable MERV 6 Electrostatic Air Filter (ECA102024) – Size-matched electrostatic filter for seamless integration with HIA102025-2 pre-filter.
• 20x20x1 Reusable MERV 6 Electrostatic Air Filter (ECA102020) – Compact size for systems requiring electrostatic filtration after pre-filtration stage.
Pleated High-Efficiency Filters (MERV 8-13)
For critical applications requiring maximum particle capture:
• 20x24x1 MERV 8 Pleated Air Filter – Disposable high-efficiency filter for final-stage filtration, significantly extended by HIA102025-2 pre-filter protection.
• 20x24x2 MERV 11 Pleated Air Filter – Enhanced particle capture for healthcare facilities, laboratories, and clean room applications.
• 20x24x4 MERV 13 Pleated Air Filter – Maximum filtration efficiency for hospitals, pharmaceutical manufacturing, and critical environmental control systems.
Frequently Asked Questions
Can this filter be washed and reused?
Yes, this aluminum mesh filter is designed for repeated washing and reuse throughout its 5-10 year service life. The 5-ply aluminum screen wire media and .030″ thick aluminum frame construction withstand repeated cleaning cycles without degradation. Clean using standard detergents with warm water, pressure washing equipment, or commercial dishwashers. The three corner drain holes ensure complete water removal after cleaning.
What is the temperature rating for continuous operation?
This filter is UL 900 Class 1 certified for continuous operation at 275°F, making it suitable for high-temperature commercial and light industrial HVAC applications. The all-aluminum construction maintains structural integrity and filtration performance at elevated temperatures where disposable filters would fail or present fire hazards.
How often does this filter need to be cleaned?
Frequency depends on your specific environment and airborne particulate levels. Most commercial HVAC applications require cleaning every 30-90 days. High-particulate environments like manufacturing facilities may require monthly cleaning, while cleaner office buildings might extend to quarterly maintenance.
What is the expected service life of the HIA102025-2?
With proper maintenance and regular cleaning, this mesh filter delivers 5-10 years of service life. The durable .030″ aluminum frame and aluminum screen wire media resist corrosion and maintain dimensional stability through repeated cleaning cycles, eliminating the need for periodic disposable replacements.
What is the actual size of the 20x24x1 model?
The HIA102025-2 features actual dimensions of 19.5″ x 23.5″ x 0.875″. This fits standard 20x24x1 filter housings with necessary clearance for easy installation and removal without binding.
Is this filter Made in the USA?
Yes, all HIA Series filters are proudly manufactured in the United States using premium domestic aluminum materials and precision craftsmanship, ensuring consistent quality and adherence to UL safety standards.
Does it protect downstream stage filters?
Absolutely. With 43% average dust arrestance, it captures large particles and debris before they reach your primary high-efficiency filters (like HEPA or MERV 13+ pleats), significantly extending their life and reducing overall filtration costs.
How do I clean filters with industrial contaminants?
For industrial applications with heavy dust or light grease, pressure washing up to 1500 PSI is highly effective. Always spray from the “clean” side (opposite the airflow arrow) to push contaminants out of the 5-ply media matrix.
What makes aluminum better than disposable cardboard filters?
Aluminum mesh filters provide permanent reusability, high-temperature resistance (275°F vs 150°F), and zero waste production. Over a 10-year period, a single HIA102025-2 replaces over 120 disposable filters, delivering massive ROI and environmental benefits.
Can I use this in a kitchen makeup air system?
Yes. The 275°F rating and all-aluminum construction make it ideal for kitchen makeup air units and fresh air intakes where elevated temperatures and humidity are common in commercial kitchen environments.
Complementary Products
Maximize your HVAC system’s performance and efficiency by implementing a multi-stage filtration approach. While the HIA102025-2 excels as a pre-filter capturing large particulates and protecting expensive downstream filters, pairing it with secondary high-efficiency filters creates a comprehensive filtration system that delivers superior indoor air quality while optimizing maintenance costs and equipment longevity. This tiered filtration strategy allows each stage to perform its specialized function, ensuring your HVAC system operates at peak efficiency.
The following secondary filters are specifically designed to work downstream from washable aluminum pre-filters like the HIA102025-2, creating a complete filtration solution that balances air quality, energy efficiency, and maintenance economy. By protecting these high-efficiency filters from heavy particulate loading, your HIA102025-2 pre-filter can extend their service life by 200-300%, dramatically reducing your overall filtration costs while maintaining optimal indoor air quality.
Foam Pre-Filters (MERV 4)
• Washable Foam Filters – Additional pre-filtration stage for extremely dusty environments
Pleated MERV 8 Filters
• MERV 8 Pleated Panel Filters – Cost-effective secondary filtration for general commercial applications
High-Efficiency MERV 11-13 Filters
• MERV 11 Pleated Filters – Enhanced filtration for offices, schools, and healthcare facilities
• MERV 13 Pleated Filters – Premium filtration capturing fine dust and mold spores
Electrostatic Filters (MERV 6)
• Permanent Electrostatic Filters – Washable secondary filters with electrostatic attraction
Why Choose the HIA102025-2 20x24x1 Washable Aluminum Mesh Filter?
The HIA102025-2 20x24x1 washable aluminum mesh filter represents a strategic investment that eliminates recurring filter replacement costs while delivering reliable filtration performance year after year. With a service life of 5-10 years and repeated cleaning capability, this industrial-grade filter pays for itself within the first 12-18 months compared to disposable alternatives. Facility managers choose this washable solution to reduce operational expenses and support sustainable building practices. By investing upfront in high-quality American engineering, you secure a predictable maintenance cost for the next decade.
Built to industrial standards, this filter features rugged 5-ply aluminum screen wire media bonded to a .030-inch thick aluminum frame designed for continuous operation in demanding environments. The UL 900 Class 1 certification confirms its capability to perform reliably at temperatures up to 275°F. Manufactured in the USA with precision-welded construction and mitered corners reinforced with aluminum pop rivets, this filter delivers the durability that commercial and industrial facilities demand. The filter structure is designed to resist the vibration and pressure fluctuations common in large air handling units.
Choosing the HIA102025-2 demonstrates environmental responsibility while reducing your facility’s contribution to landfill waste. Unlike disposable filters that create thousands of pounds of waste annually, this reusable solution eliminates recurring disposal costs and supports corporate sustainability initiatives without compromising filtration performance. The combination of American manufacturing quality, long-term reusability, and exceptional temperature resistance makes this filter the intelligent choice for modern facilities aiming to optimize their HVAC operations for the long term.
