Description
Product Overview: OEM-Compatible Custom Filtration
The HIAS100800-1-50HJ540575 represents a precision-engineered, industrial-grade washable aluminum mesh filter specifically designed as a direct replacement for CARRIER OEM part number 50HJ540575. This custom-sized 1-inch filter delivers professional-grade pre-filtration performance in commercial HVAC systems where equipment protection, long-term reusability, and exact OEM compatibility are critical priorities. Built to UL 900 Class 1 standards with a continuous temperature rating of 275°F, this aluminum mesh filter provides facility managers and maintenance professionals with a permanent filtration solution that eliminates recurring replacement costs while maintaining optimal system airflow and equipment protection.
OEM Direct Compatibility: This model is a 100% compatible alternative to the factory CARRIER part number 50HJ540575. It matches the exact physical requirements (actual size custom size), ensuring a precise, rattle-free fit in CARRIER filter tracks. Proper fitment is critical to eliminate air bypass, which can cause coil fouling and increase energy consumption in CARRIER commercial units.
Constructed with a robust .030-inch thick aluminum alloy frame and 5-ply corrugated criss-cross aluminum screen wire media, the HIAS100800-1-50HJ540575 delivers 43% dust arrestance efficiency specifically calibrated for commercial pre-filtration applications. The 1-inch depth configuration provides exceptional dust-holding capacity of 68 grams per square foot—significantly outperforming standard alternatives by providing more volume for particle capture while maintaining low airflow resistance that protects blower motors and extends equipment service life.
Permanent Washable Design: Unlike disposable filters that require monthly replacement, this reusable aluminum mesh filter delivers 5-10 years of continuous service with proper maintenance protocols. The all-aluminum construction—including mitered corners secured with aluminum pop rivets and 24-gauge face grids—ensures structural integrity through hundreds of cleaning cycles using standard commercial detergents, pressure washers, or industrial dishwashers. Three corner drain holes facilitate complete water removal after washing, preventing moisture retention and accelerating return-to-service time.
Commercial facilities, manufacturing plants, multi-family properties, and institutional buildings rely on these industrial-grade aluminum mesh filters to protect critical HVAC infrastructure while minimizing environmental impact through elimination of disposable filter waste. With low initial airflow resistance and the ability to maintain performance through repeated cleaning cycles, this washable mesh filter delivers measurable ROI through reduced maintenance labor, eliminated disposal fees, and extended HVAC equipment service life.
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Key Benefits of the HIAS100800-1-50HJ540575 Washable Aluminum Mesh Filter
- ✓ Repeated Washability & Reusability: Clean and reuse hundreds of times with standard detergents, pressure washers, or industrial dishwashers—eliminate recurring filter replacement costs and reduce environmental waste.
- ✓ High Temperature Performance: UL 900 Class 1 certified for continuous operation at 275°F makes this ideal for commercial applications where standard filters fail or create fire hazards.
- ✓ Deep 1-Inch Filtration Depth: Superior dust-holding capacity of 68 grams per square foot with 43% dust arrestance efficiency provides extended cleaning intervals.
- ✓ Made in USA Quality: Precision-manufactured with premium .030-inch thick aluminum alloy frame, 5-ply aluminum screen wire media, and corrosion-resistant construction.
- ✓ Extended Service Life: 5-10 year operational lifespan with proper maintenance protocols delivers exceptional total cost of ownership compared to disposable filters.
- ✓ Significant Cost Savings: Permanent reusable design eliminates ongoing procurement, inventory management, and disposal costs associated with disposable pre-filters.
- ✓ Low Airflow Resistance: Low initial pressure drop protects blower motors and maintains system energy efficiency throughout the filter’s service life.
- ✓ Industrial-Grade Construction: Features 24-gauge face grids and mitered corners with aluminum pop rivets for maximum structural integrity through decades of service.
Technical Specifications: Engineering Excellence
The HIAS100800-1-50HJ540575 1-inch washable aluminum mesh filter represents precision-engineered filtration technology designed for demanding commercial and light industrial HVAC applications. Every dimension, material gauge, and construction detail has been optimized to provide maximum dust-holding capacity while maintaining low airflow resistance critical for energy-efficient HVAC system operation.
🔧 Detailed Technical Specifications
| Specifications: | Details: |
|---|---|
| Model Number | HIAS100800-1-50HJ540575 |
| Nominal Size | 20.5625″ x 36.1875″ x 1″ |
| Actual Dimensions | 20.5625″ x 36.1875″ x 1″ |
| Frame Material | .030″ thick aluminum alloy |
| Filter Media | Multi-layer aluminum screen wire mesh (5-ply, corrugated criss-cross configuration) |
| Face Grids | 24 gauge welded aluminum |
| Frame Construction | Precision-mitered corners, aluminum pop rivets |
| Drainage | 3 corner drain holes for complete water removal after washing |
| Maximum Operating Temperature | 275°F continuous (UL 900 Class 1 certified) |
| Dust Arrestance Efficiency | 43% average at rated airflow (350 FPM) |
| Dust Holding Capacity | 68 grams per square foot |
| Rated Airflow | 350 FPM (feet per minute) |
| Recommended Airflow Range | 300-500 FPM face velocity |
| Washability | Repeated cleaning cycles with commercial detergents or industrial dishwashers |
| Service Life | 5-10 years with proper maintenance protocols |
| Compliance & Certifications | UL 900 Class 1 |
| Country of Origin | Made in USA |
Industrial Applications: Versatility and Reliability
The HIAS100800-1-50HJ540575 aluminum washable filter serves as a critical pre-filtration component across diverse commercial and industrial HVAC installations where equipment protection, long service intervals, and cost-effective operation are essential. This custom-sized filter addresses the specific dimensional requirements of specialized air handling equipment while delivering the proven performance characteristics that facility managers and maintenance professionals depend on for reliable system protection.
Commercial HVAC Systems and Building Management
In commercial office buildings, retail centers, and corporate facilities, the HIAS100800-1-50HJ540575 protects expensive rooftop units and air handling equipment from airborne particulate contamination. The washable aluminum construction eliminates recurring filter procurement costs while the 20.5625″ x 36.1875″ x 1″ exact sizing ensures proper fitment in custom filter tracks. Property management teams benefit from reduced maintenance labor through extended cleaning intervals and the elimination of monthly filter changeouts that disrupt building operations and generate disposal waste.
Manufacturing and Industrial Processing Facilities
Manufacturing plants, food processing facilities, and light industrial operations rely on the HIAS100800-1-50HJ540575 to provide front-line defense against process-generated particulates, ambient dust, and airborne debris. The UL 900 Class 1 temperature rating (275°F continuous) makes this filter suitable for environments where heat-generating equipment or elevated ambient temperatures would damage conventional disposable filters. The all-aluminum construction withstands the demanding cleaning protocols required in industrial environments, including pressure washing and commercial dishwasher cycles.
Institutional, Healthcare, and Public Buildings
Schools, universities, government facilities, and healthcare institutions utilize the HIAS100800-1-50HJ540575 to maintain indoor air quality while controlling operational costs through reusable filtration technology. The permanent washable design aligns with institutional sustainability initiatives by eliminating filter disposal waste while the long 5-10 year service life reduces procurement cycles and inventory management requirements. Maintenance departments appreciate the simple cleaning procedures that can be performed in-house using standard equipment and detergents.
Multi-Family Residential and Property Management
Apartment complexes, condominiums, and multi-family residential properties depend on the HIAS100800-1-50HJ540575 for centralized HVAC system protection that delivers long-term value. Property managers benefit from reduced maintenance costs, eliminated monthly filter replacement schedules, and improved tenant satisfaction through consistent system performance. The washable design provides a sustainable solution that reduces operational expenses while maintaining the air quality standards that residents expect.
Construction Features: Built for the Life of the Building
The HIAS100800-1-50HJ540575 aluminum washable filter represents precision American manufacturing with every construction detail engineered for maximum durability and decades of reliable service. From the heavy-gauge aluminum frame to the multi-ply corrugated media pack, this filter demonstrates the quality craftsmanship that distinguishes professional-grade filtration products from commodity alternatives.
Heavy-Duty Aluminum Alloy Frame Construction
The filter frame utilizes .030-inch thick aluminum alloy—significantly heavier than the .025-inch gauge used in economy filters. This robust frame construction provides superior rigidity that prevents warping, maintains precise dimensional tolerances, and ensures proper seating in filter tracks throughout years of service. Precision-mitered corners create tight 90-degree joints that are secured with corrosion-resistant aluminum pop rivets rather than spot welds, providing superior structural integrity that withstands repeated handling during cleaning cycles and reinstallation.
5-Ply Corrugated Criss-Cross Media Pack
The filtration media consists of 5 layers of corrugated aluminum screen wire arranged in a criss-cross configuration that maximizes surface area while maintaining optimal airflow characteristics. Each layer is precisely formed with uniform corrugations that create thousands of directional changes in the airstream, promoting particle capture through impaction and interception mechanisms. The 1-inch media depth provides exceptional dust-holding capacity that extends cleaning intervals while the aluminum construction ensures the media pack maintains its structural integrity through hundreds of washing and drying cycles.
Advanced Airflow Architecture and Drainage Design
Welded 24-gauge aluminum face grids on both the upstream and downstream surfaces protect the corrugated media pack from physical damage during handling and installation while adding structural rigidity to the entire assembly. Three strategically-positioned corner drain holes facilitate complete water removal after washing, preventing moisture retention that could promote microbial growth and accelerating return-to-service time. The open-mesh construction promotes even airflow distribution across the entire filter face, eliminating the velocity dead zones and pressure differentials that reduce efficiency in poorly-designed filters.
Maintenance, Cleaning, and Performance Restoration
The filter requires minimal maintenance while delivering 5-10 years of service. Simple periodic washing restores the aluminum media to near-new performance levels.
Detailed Cleaning Methods and Best Practices
Flush the filter with warm water or a mild aluminum-safe detergent. For industrial applications with heavy grease, oil, or particulate buildup, pressure washing (up to 1500 PSI) or commercial dishwashers are highly effective. Always rinse from the downstream side to push particulates out of the filter media pack. The lightweight aluminum construction makes handling easy for maintenance staff, and the built-in drainage holes facilitate rapid drying.
Installation Guide, Compatibility, and Retrofit Solutions
The HIAS100800-1-50HJ540575 custom aluminum washable filter installs quickly in standard filter tracks, specialized holding frames, or custom-fabricated filter banks designed for the 20.5625″ x 36.1875″ x 1″ dimensional specification. Proper installation ensures optimal system performance, eliminates air bypass that compromises filtration efficiency, and prevents the mechanical damage that occurs when filters are forced into undersized openings.
Step-by-Step Installation Scenarios
For rooftop packaged units and commercial air handlers with side-access filter sections, slide the HIAS100800-1-50HJ540575 into the filter track with the airflow direction arrow (if present) pointing toward the equipment. The precision-manufactured dimensions provide a secure fit that prevents rattling while allowing easy removal for cleaning. In vertical filter bank installations common in makeup air units and large commercial systems, install filters from bottom to top to prevent dirt from falling onto clean filters during maintenance. For custom filter frames or holding racks, ensure adequate clearance around all four edges to accommodate the aluminum frame thickness while maintaining proper seal against the frame gasket or seal material.
Complementary Products
Maximize your HVAC system’s performance and efficiency by implementing a multi-stage filtration approach. While the HIAS100800-1-50HJ540575 excels as a pre-filter by capturing larger airborne particles and protecting downstream components, pairing it with secondary high-efficiency filters creates a comprehensive filtration system that addresses both equipment protection and indoor air quality objectives.
The following secondary filters are specifically designed to work downstream from washable aluminum pre-filters like the HIAS100800-1-50HJ540575, creating a complete filtration solution that extends the service life of high-efficiency filters while maintaining optimal system airflow and energy efficiency.
Foam Secondary Filters (MERV 4)
• Foam Filter Pad – Washable Polyurethane Foam – Reusable secondary filtration layer that captures particles missed by pre-filters while maintaining low airflow resistance
High-Efficiency Pleated Filters (MERV 11-13)
• MERV 11 Pleated Filter – Enhanced particle capture including pollen, mold spores, and dust mite debris for improved indoor air quality in commercial and institutional facilities
• MERV 13 Pleated Filter – Premium filtration performance capturing particles down to 0.3 microns including bacteria, tobacco smoke, and fine particulates for healthcare and clean room applications
Activated Carbon Filters (Odor Control)
• Activated Carbon Panel Filter – Specialized filtration media for removing chemical vapors, volatile organic compounds (VOCs), and odors in commercial kitchens, laboratories, and manufacturing facilities
Frequently Asked Questions
Can this filter really be washed and reused hundreds of times?
Yes, this aluminum mesh filter is designed for repeated washing and reuse throughout its 5-10 year service life. The aluminum screen wire media and .030″ thick aluminum frame construction withstand repeated cleaning cycles without any loss of structural integrity.
What is the temperature rating for continuous operation?
This filter is UL 900 Class 1 certified for continuous operation at 275°F (135°C), making it suitable for high-temperature commercial and industrial HVAC applications.
How often does this filter need to be cleaned?
Frequency depends on your specific environment and airborne particulate levels. Most commercial HVAC applications require cleaning every 30-90 days.
What is the expected service life?
With proper maintenance and regular cleaning, this mesh filter delivers 5-10 years of reliable service life.
Is this filter truly Made in the USA?
Yes, all HIA Series filters are proudly manufactured in the United States using premium domestic aluminum materials and precision craftsmanship.
Why Choose the HIAS100800-1-50HJ540575 Washable Aluminum Mesh Filter?
The HIAS100800-1-50HJ540575 represents a strategic investment that eliminates recurring filter replacement costs while delivering reliable filtration performance year after year. With a service life of 5-10 years and repeated cleaning capability, this industrial-grade filter pays for itself within the first 12-18 months compared to disposable alternatives. Made in the USA with precision-welded construction and mitered corners reinforced with aluminum pop rivets, this filter delivers the durability that commercial and industrial facilities demand.
Authoritative Resources
For detailed technical support, equipment specifications, installation manuals, and CARRIER commercial HVAC product information, we recommend visiting the official CARRIER Commercial HVAC website. This authoritative resource provides comprehensive documentation for CARRIER air handlers, rooftop units, and commercial HVAC systems to help verify filter compatibility, access technical specifications, and contact manufacturer support for equipment-specific questions.
