Description
Product Overview
The HIA102025-1 HE Series represents the pinnacle of high-efficiency industrial filtration, specifically engineered for commercial HVAC systems demanding superior particulate capture with long-term reusability. This 20x25x1 high-efficiency aluminum mesh filter delivers professional-grade performance in demanding commercial and light industrial environments where equipment protection and operational cost reduction are critical priorities. Built to UL 900 Class 1 standards with a continuous temperature rating of 275°F, this HE Series aluminum mesh filter provides facility managers and maintenance professionals with a high-performance permanent filtration solution that eliminates recurring replacement costs while maintaining optimal system airflow and advanced equipment protection.
Constructed with a robust .030-inch thick aluminum alloy frame and a specialized high-density 3-ply corrugated criss-cross aluminum screen wire media, the HIA102025-1 delivers exceptional dust arrestance efficiency specifically calibrated for high-performance commercial intake and pre-filtration applications. The 1-inch depth configuration provides an exceptional dust-holding capacity of 65 grams per square foot—significantly outperforming standard alternatives while maintaining the low airflow resistance that protects blower motors and extends the service life of critical HVAC infrastructure. This HE Series washable mesh filter serves as the critical first line of defense in multi-stage filtration systems, capturing fine particulates, dust, lint, and debris before they reach expensive downstream HEPA or high-efficiency pleated filters.
Unlike disposable alternatives that generate ongoing procurement and disposal costs, this reusable high-efficiency aluminum mesh filter delivers 5-10 years of continuous service with proper maintenance protocols. The all-aluminum construction—including precision-mitered corners secured with aluminum pop rivets and 24-gauge face grids—ensures structural integrity through repeated cleaning cycles using standard commercial detergents, pressure washers, or industrial dishwashers. Three strategically placed corner drain holes facilitate complete water removal after washing, preventing moisture retention and accelerating return-to-service time. Made in the USA with premium materials and precision manufacturing, the HIA102025-1 HE Series represents the gold standard in high-efficiency permanent washable filtration for facilities prioritizing peak reliability, sustainability, and total cost of ownership reduction.
Commercial facilities, light industrial operations, multi-family properties, and institutional buildings rely on these HE Series industrial-grade aluminum mesh filters to protect critical HVAC infrastructure while minimizing environmental impact through the elimination of disposable filter waste. The 20x25x1 rectangular configuration, featuring a specialized 19.5″ x 24.5″ actual dimension profile, is designed for precision fit in standard commercial air handler frames and custom filter banks. With low initial airflow resistance and the ability to maintain peak performance through repeated cleaning cycles, this high-efficiency washable mesh filter delivers measurable ROI through reduced maintenance labor, eliminated disposal fees, and extended HVAC equipment service life.
Key Benefits of the HE Series HIA102025-1 Washable Aluminum Mesh Filter
- High-Efficiency Filtration: Specialized high-density 3-ply media delivers superior particulate capture compared to standard mesh filters, providing enhanced protection for HVAC coils and secondary filter stages.
- Repeated Washability & Reusability: Clean and reuse repeatedly with standard detergents, pressure washers, or industrial dishwashers—eliminate recurring filter replacement costs and reduce environmental waste from disposable filters.
- High-Temperature Performance: UL 900 Class 1 certified for continuous operation at 275°F makes this ideal for commercial kitchens, manufacturing facilities, and high-temperature industrial applications where standard filters fail.
- Precision Undersized Fit: The 19.5″ x 24.5″ actual dimension ensures a trouble-free fit in systems requiring specific clearance proportions or slightly undersized tracks, preventing frame binding and simplifying maintenance.
- Made in USA Quality: Precision-manufactured with premium .030-inch thick aluminum alloy frame, high-density 3-ply aluminum screen wire media, and corrosion-resistant construction ensuring consistent performance.
- Significant Cost Savings: Permanent reusable design eliminates ongoing procurement, inventory management, and disposal costs associated with disposable pre-filters while reducing maintenance labor and downtime.
Technical Specifications
The HIA102025-1 HE Series 20x25x1 high-efficiency washable aluminum mesh filter represents precision-engineered filtration technology designed for demanding commercial and light industrial HVAC applications. This 1-inch depth high-performance pre-filter delivers exceptional performance specifications validated through rigorous UL 900 Class 1 testing, ensuring reliable operation in continuous 275°F environments where conventional filters fail. Every dimension, material gauge, and construction detail has been optimized to provide maximum dust-holding capacity while maintaining the low airflow resistance critical for energy-efficient HVAC system operation.
| Specifications: | Details: |
|---|---|
| Model Number | HIA102025-1 (HE Series – High Efficiency) |
| Nominal Size | 20″ x 25″ x 1″ |
| Actual Dimensions | 19.5″ x 24.5″ x 0.875″ (±1/16″) |
| Frame Material | .030″ thick aluminum alloy |
| Filter Media | High-Density Multi-layer aluminum mesh (HE 3-ply, corrugated criss-cross configuration) |
| Face Grids | 24 gauge welded aluminum |
| Frame Construction | Precision-mitered corners, aluminum pop rivets |
| Drainage | 3 corner drain holes for complete water removal after washing |
| Maximum Operating Temperature | 275°F continuous (UL 900 Class 1 certified) |
| Dust Arrestance Efficiency | 43%-45% average at rated airflow (350 FPM) |
| Dust Holding Capacity | 65 grams per square foot |
| Rated Airflow | 350 FPM (feet per minute) |
| Recommended Airflow Range | 300-500 FPM face velocity |
| Initial Pressure Drop | 0.08″ w.g. @ 350 FPM (clean filter) |
| Recommended Final Resistance | 0.50″ w.g. (water gauge) before cleaning |
| Weight | 3.0 lbs (dry) |
| Washability | Repeated cleaning cycles with commercial detergents, industrial dishwashers, or spray wash systems |
| Service Life | 5-10 years with proper maintenance protocols |
| Compliance & Certifications | UL 900 Class 1, ASTM E 2931 (washable filter standard) |
| Country of Origin | Made in USA |
Industrial & Specialized Applications
The HIA102025-1 HE Series delivers versatile high-capacity performance across diverse commercial and industrial environments where standard pre-filters fall short. With its 275°F continuous temperature rating and dense 3-ply construction, this high-efficiency filter excels in applications ranging from high-traffic commercial buildings to specialized industrial intake systems requiring reliable air filtration without recurring replacement costs.
Commercial High-Rise & Property Management
Large commercial offices and high-rise property managers standardize on the HIA102025-1 for its precision 19.5″ x 24.5″ fit, which accommodates a wider range of older air handler units and custom filter tracks found in urban commercial architecture. The high-efficiency media protects core HVAC cooling coils from fine dust accumulation, maintaining system PUE and energy efficiency during peak cooling months. By switching to the HE Series, property managers reduce the frequency of secondary filter changeouts, as the aluminum pre-filter captures more particulate matter before it reaches expensive pleated or HEPA bank stages.
Industrial Manufacturing & Clean Rooms
Production floors and high-tech manufacturing facilities depend on the HIA102025-1 HE Series to handle heavy particulate loads in environments where machine protection is paramount. In clean room pre-filtration, the all-aluminum construction ensures no fiber shedding or media migration, protecting sensitive processes from contamination. The 275°F rating allows for continuous operation near heat-generating industrial equipment, while the washable design eliminates the need for large filter disposal inventories in high-security facilities.
Data Center & IT Infrastructure
Data centers requiring high-volume fresh air intake or heat-rejection systems use HE Series filters to shield cooling equipment from outdoor contaminants. The 19.5″ actual dimension provides the necessary clearance for rapid removal and replacement during maintenance windows, while the 43% arrestance efficiency ensures that fine pollens and environmental dust are managed before they compromise precision cooling systems. The permanent nature of the HIA102025-1 supports corporate sustainability and zero-waste initiatives for large-scale IT infrastructure operators.
Construction Features
The HIA102025-1 is engineered for maximum durability and high-performance filtration. Every component is designed to withstand the rigors of industrial use, from the heavy-duty aluminum alloy frame to the multi-layer HE 3-ply screen wire media. Made in the USA with stringent quality control ensures consistent dimensional accuracy and structural integrity that withstands decades of repeated cleaning cycles.
High-Efficiency 3-Ply Media Pack
The heart of the HE Series is the specialized high-density 3-ply aluminum screen wire media. Arranged in a corrugated criss-cross weave, this media pack provides superior particle interception without sacrificing airflow. The density of the mesh is carefully calibrated to capture finer particulates than standard washable filters, providing a significant boost in pre-filtration performance. This multi-ply matrix ensures that air is filtered through multiple stages within the 1-inch depth, maximizing dust holding capacity to 65 grams per square foot.
Precision-Formed .030″ Aluminum Frame
The foundation of the filter is a precision-formed .030-inch thick aluminum alloy frame. Unlike residential-grade filters, this industrial frame is designed for maximum structural rigidity and dimensional stability. It maintains its shape through repeated handling and exposure to continuous 275°F environments. The precision-mitered corners are secured with aluminum pop rivets, ensuring a permanent bond that will not loosen or warp over the 5-10 year life of the filter.
360-Degree Drainage System
The HIA102025-1 features strategic corner drain holes that allow for rapid water evacuation during the cleaning process. This design ensures that the filter dries quickly and completely, preventing moisture entrapment that could lead to odor or microbial growth. The open-grid construction allows for 360-degree airflow during the drying phase, typically returning the filter to service in as little as 30 minutes after washing.
Maintenance & Cleaning Protocol
To maintain peak performance, the HE Series should be cleaned on a regular schedule based on environmental particulate load. The process is simple: remove the filter, flush with warm water or a mild aluminum-safe detergent, and allow it to dry before reinstallation. For industrial environments, pressure washing up to 1500 PSI or commercial dishwashers provide excellent results. The high-density HE media is designed to release captured dust easily when flushed from the downstream side, restoring the filter to its original 0.08″ initial pressure drop configuration.
Installation
Installing the HIA102025-1 20x25x1 HE Series high-efficiency washable aluminum mesh filter is a straightforward process that fits standard 20x25x1 filter housings used throughout commercial and industrial HVAC systems. Professional HVAC contractors or trained facility maintenance staff can complete the installation in minutes with proper procedures. Following the guidelines below ensures optimal performance, proper sealing, and long-term reliability of your high-efficiency 3-ply aluminum filtration system.
Pre-Installation Considerations
Before installing your new HE Series washable aluminum mesh filter, verify that your filter housing accepts standard 20x25x1 nominal size filters with actual dimensions of 19.5 inches by 24.5 inches by 0.875 inches depth. Inspect the filter housing interior for accumulated dust, debris, or damage that could compromise the seal or restrict airflow. Check the condition of existing gaskets or sealing surfaces, and have replacement gaskets available if the current ones show signs of wear, cracking, or compression set. Ensure the HVAC system is completely shut down and locked out before accessing the filter compartment for safety. Locate the airflow direction arrow on your existing filter to understand proper orientation for the new installation. Verify that your HVAC system operates within the filter’s temperature rating of 275°F continuous operation to prevent damage to the aluminum frame and high-density media. Clean hands or wearing clean gloves during installation helps maintain the filter’s cleanliness and prevents contamination of the 3-ply aluminum screen wire media.
Installation Steps
Begin by completely shutting down your HVAC system and verifying power is disconnected to prevent accidental startup during installation. Open the filter access door or remove the access panel according to your system’s design. Carefully remove the old filter from the housing, noting its orientation and airflow direction. Thoroughly clean the filter housing interior with a vacuum or damp cloth to remove accumulated dust and ensure optimal sealing surfaces for the new filter. Inspect the aluminum frame of your new HIA102025-1 filter and locate the airflow direction arrow clearly marked on the frame. The lightweight 3.0 pound construction makes handling easy while the rigid .030-inch aluminum frame maintains its shape during installation. Insert the filter into the housing with the airflow arrow pointing in the correct direction of air movement through your system. Press the filter firmly into place ensuring all edges seat properly against the gasket or housing walls to prevent bypass air leakage. Verify the filter fits snugly without gaps around the perimeter before securing the access door or panel.
Post-Installation Verification
After securing the filter access door, restore power to the HVAC system and restart normal operation. Listen carefully for any unusual sounds such as air whistling or rattling that might indicate improper seating or air bypass around the filter frame. Verify proper airflow by checking air velocity at supply registers or grilles matches expected performance levels. If your system includes pressure drop gauges or monitoring equipment, record the initial clean filter pressure drop reading to establish a baseline for future maintenance scheduling. Monitor the system operation for the first 24 hours after installation to ensure stable performance and no unexpected issues arise. The filter’s 43-45% dust arrestance efficiency will immediately begin protecting your downstream HVAC components and any secondary filtration stages from particles and debris. Document the installation date in your facility maintenance records to track the filter’s service life and plan for the first cleaning cycle based on your specific environmental conditions. Establish a regular inspection schedule to monitor dust accumulation and maintain optimal system performance throughout the filter’s 5-10 year expected service life.
Complementary Products
The HIA102025-1 20x25x1 HE Series high-efficiency washable aluminum mesh filter with 3-ply construction and 275°F temperature rating excels as a pre-filtration stage, but complete HVAC protection requires a comprehensive multi-stage filtration approach. By combining this industrial-grade washable pre-filter with specialized secondary filtration products, facility managers achieve optimal indoor air quality while maximizing equipment protection and energy efficiency.
The 43-45% dust arrestance efficiency of this 1-inch depth HE Series aluminum pre-filter makes it the ideal foundation for advanced filtration systems in commercial, industrial, and institutional facilities requiring superior air quality control.
Foam Secondary Filters (MERV 4)
Install these washable foam filters downstream from your HIA102025-1 HE Series pre-filter for enhanced fine particle capture:
• 20x25x1 Reusable MERV 4 Foam Air Filter (HFA102025) – Size-matched two-stage foam and aluminum construction provides washable secondary filtration for fine particle capture.
• 20x25x2 Reusable MERV 4 Foam Air Filter (HFA202025) – 2-inch depth provides higher airflow capacity with extended cleaning intervals for moderate-to-heavy particulate environments.
• 20x20x1 Reusable MERV 4 Foam Air Filter (HFA102020) – Compact foam filter for multiple filter bank configurations paired with 20×25 pre-filters.
Electrostatic Secondary Filters (MERV 6)
For enhanced particle capture with washable electrostatic media:
• 20x25x1 Reusable MERV 6 Electrostatic Air Filter (ECA102025) – Size-matched electrostatic filter captures fine particles using permanent electrostatic media for superior indoor air quality.
• 20x20x1 Reusable MERV 6 Electrostatic Air Filter (ECA102020) – Compact electrostatic filter for systems requiring fine particle filtration after HE Series pre-filtration.
• 25x25x1 Reusable MERV 6 Electrostatic Air Filter (ECA102525) – Larger electrostatic filter for commercial systems with higher airflow requirements.
Pleated High-Efficiency Filters (MERV 8-13)
For maximum particle capture in critical applications:
• 20x25x1 MERV 8 Pleated Filter – Final-stage pleated filtration for healthcare facilities, clean rooms, and sensitive environments requiring superior air quality.
• 20x25x2 MERV 11 Pleated Filter – Hospital-grade filtration for operating rooms, pharmaceutical manufacturing, and critical air quality applications.
• 20x25x4 MERV 13 Pleated Filter – Maximum efficiency pleated filter for laboratory clean rooms and precision manufacturing facilities.
Frequently Asked Questions
The HE Series (High Efficiency) features a denser 3-ply aluminum media pack designed for superior particulate capture. While standard filters are great for general pre-filtration, the HE Series is optimized for systems requiring higher protection for coils and secondary filters.
This precision-undersized profile is designed to fit standard 20x25x1 housings that may have slightly tighter tracks or specific clearance requirements. It ensures easy installation and removal without binding, while maintaining a secure air seal.
Yes, all HIA filters include a clearly marked airflow direction arrow on the frame. Installing the filter in the correct orientation ensures that the corrugated media layers function as designed for maximum efficiency.
Absolutely. The HIA102025-1 is UL 900 Class 1 certified for continuous operation at temperatures up to 275°F, making it ideal for rooftop air handlers and industrial exhaust intake systems.
With proper cleaning, the HIA102025-1 is designed for a service life of 5-10 years. This permanent design eliminates the need for hundreds of disposable filters over its operational lifespan.
Why Choose the HE Series HIA102025-1?
Investing in the HIA102025-1 HE Series is a commitment to superior air quality and operational efficiency. By choosing a high-efficiency washable filter, you eliminate the constant procurement cycle of disposable filters while gaining better protection for your HVAC system. The specialized 19.5″ x 24.5″ fitment ensures compatibility across diverse air handler brands, and the Made in USA quality guarantees performance you can rely on for the next decade. Reduce your maintenance labor, eliminate landfill waste, and protect your bottom line with the industry’s premier high-efficiency washable aluminum mesh filter.
